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Lean process improvement is a system of steps that help organisations reduce waste by focusing on customer value. By identifying how customer value flows across every aspect of the organisation, management & teams can then fine-tune and implement processes that create zero waste.
The PD Training Lean Process Improvement Training course will enable teams with the right tools to implement lean principles of process improvement into the very core of their culture, reducing waste and improving product and service value to the customer. Tools covered include 5S, 5W-2H, PDSA, DMAIC, Kaizen, Genchi Genbutsu.
Lean Training courses – New Zealand's leading Lean Training course, delivered by LSS experts in Auckland, Christchurch and Wellington.
Learning Outcomes
Gain an understanding of Lean
Describe "The Toyota Production System" and TPS house.
Master the five lean principles
Learn how to categorise products or systems into the three groups
Learn how to create and contribute to a lean enterprise
Identify and reduce various types of waste
Learn to create a plan for an organisation that's more environmentally Lean
Learn how to implement & evaluate Lean changes with PDSA cycle R-DMAIC-S models
Learn how to effectively use lean thinking frameworks like 5W-2H, Genchi Genbutsu, Gemba, and 5-S
Prepare for and complete a basic 5-S
Learn the five levels of Kaizen events, particularly a Kaizen blitz
Effective tips for data gathering, mapping and analysis using flow charts, Ishikawa and SIPOC diagrams, and value stream maps
Create a successful plan for a lean project
Course Outcomes
Lean Process Improvement Training Course - Lesson 1 Course Overview
Course Objectives
Lean Process Improvement Training Course - Lesson 2 Understanding Lean
Participants will learn what Lean is and what its origins are. This session will explore the Toyota Precepts, how Lean differs from Six Sigma, and some common Lean terms.
Lean Process Improvement Training Course - Lesson 3 The Toyota Production System
Participants will learn about the Toyota Production System House. Discover an alternate representation of the Toyota Production System.
Lean Process Improvement Training Course - Lesson 4 The Toyota Production System House
The Toyota Production System House
Lean Process Improvement Training Course - Lesson 5 The Five Critical Improvement Concepts
Discuss five key ideas supporting Lean process improvement: value, waste, variation, complexity, and continuous improvement.
Lean Process Improvement Training Course - Lesson 6 Understanding Value with the Kano Model
This session will explore value with the Kano model, which divides product or system characteristics into three groups: basic, performance, and value added.
Lean Process Improvement Training Course - Lesson 7 Types of Waste
In this session participants learn about the three main wastes (muda, muri, and mura) as well as some new types.
Lean Process Improvement Training Course - Lesson 8 Creating a Lean Enterprise
Explore some ways to create an environmentally friendly organisation with Lean. Learn about the 20 keys to a Lean organisation.
Lean Process Improvement Training Course - Lesson 9 The Plan, Do, Study, Act (PDSA) Cycle
The first session of Day Two will cover the PDSA cycle, which should be used to plan and implement organizational changes.
Lean Process Improvement Training Course - Lesson 10 Using the R-DMAIC-S Model
This session will cover the Recognize - Define - Measure - Analyse - Improve - Control – Sustain model, an advanced version of PDSA primarily used in Six Sigma.
Lean Process Improvement Training Course - Lesson 11 Lean Thinking Tools
Learn about some Lean thinking tools, including 5W-2H, Genchi Genbutsu, Gemba, and 5-S.
Lean Process Improvement Training Course - Lesson 12 Kaizen Events
This session will cover the five levels of Kaizen events, with a focus on Level 3 (the Kaizen blitz).
Lean Process Improvement Training Course - Lesson 13 Data Gathering and Mapping
Most of the second afternoon will be spent learning about and practicing various Lean data tools, including flow charts, Ishikawa (cause and effect or fishbone) diagrams, SIPOC charts, and value stream maps. We will also share some tips for effective data analysis.
Lean Process Improvement Training Course - Lesson 14 A Plan to Take Home
The final session will challenge participants to think about roadblocks and pitfalls to Lean implementation and how to bring those lessons to their organisation. Participants will also be given some ideas for Lean projects and a framework for a successful Lean approach.
Lean Process Improvement Training Course - Lesson 15 Workshop Wrap-Up
Participants will have an opportunity to ask questions and fill out an action plan
PD Trainingspecialises in ‘Learning that People Remember’
Welcome to PD Training! We train adults using an approach that is fun and full of practical activities which can be used on the job the very next day. Our unique reinforcement and support system keeps the learning top of mind and is instantly accessible anywhere, anytime, at home or on-the-job.
PD Training is an international training and professional development and services organisation, with approximately 100 specialist trainers across New Zealand, delivering thousands of courses each year in our 16 areas of specialty.
We look forward to helping you achieve your goals!
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